1st Japan Construction International Award

日本語(Japanese)

Construction Project Category

Ulan Bator Elevated-Bridge Construction Project (Mongolia)
A Bridge of the Sun - From a Country of the Rising Sun to a Country to Frigid Earth

Project overview

  • In the project, a 262m steel bridge and a 362m approach road straddling Ulan Bator Railway Line, which separates the city into the Southern and Northern parts were constructed.
  • For vehicles driving in the south-north direction, the weight limit of the two aged existing bridges was 15t. After the construction completion, the limit was increased to 40t. At the same time, the distance between the city and the International Airport was shortened by approximately 3km.
  • The new bridge and road shortened the logistic access time between the southern and northern parts of the city, largely contributed to economic growth and citizens' living environments improvement.

Data

Construction period: Between November 2009 and October 2012
Orderer: Ministry of Road, Transportation, Construction and Urban Development of Mongolia
Applicant: JFE Engineering Corp.
(Co-applicant: CTI Engineering International Co., Ltd.)
Relevant companies
Design: CTI Engineering International Co., Ltd.
Construction: JFE Engineering Corp.

Evaluation points

  • High-quality infrastructure with minimal maintenance costs and reduced total life-cycle costs was achieved by adopting a structure with fewer bridge beams and durable steel-concrete composite floors.
  • Optimal process management including material/member transportation and construction conducted during winter, when concrete cannot be placed, and use of high-level technology and know-hows including rapid construction which utilizes Japanese-made equipment and other strategies allowed shortening of the construction period by approximately one month without any accidents despite a harsh winter period, in which the temperature drops to -30℃.
  • In addition, during the construction, a construction method with fewer discharged soil and oscillation and a specialized construction method, which allows rapid construction were adopted. Through the adoption, effects on the neighboring commercial areas, residential areas and schools and on the surrounding traffic including railroads and main roads were minimized.
  • After the completion, the bridge was named as "Taiyo-bashi" based on an idea that the bridge was presented by Japan, a country of the rising sun. The infrastructure project works as a symbol for the Japanese-Mongolian friendship.

Senayan Square Project (Indonesia)
A Town in a City-Created with Collective Strength (Expertise)

Project overview

  • Senayan Square is an urban, large-scale multi-purpose development comprising shopping mall, office buildings, high-end condominiums and hotel on a site of approximately 200,000㎡ located in the center of the capital city, Jakarta.
  • In 1989, Kajima Corp. was awarded a 40-year BOT Agreement by the Indonesian Government. The project will be operated until 2036, the end of the BOT period, using private funds.
  • Senayan Square has overcome a number of difficulties including the Asian financial crisis in 1997 and continues to be one of Jakarta's most significant developments, attracting international tenants and visitors.

Data

Construction period: Hotel construction: December 2011 to August 2015 Senayan Square project development in phases: January 1992 to August 2015
Project BOT period: April 1996 to April 2036
Developer: PT Senayan Trikarya Sempana
Applicant: Kajima Corp.
Related companies
Design: Kajima Architectural Design Division, Kajima Design Asia Pte. Ltd.
Construction: PT Kajima Indonesia

Evaluation points

  • Accumulated Japanese know-how was fully utilized to achieve an ecologically friendly development, the green design of the whole site, including roofs of low-rise buildings, and measures to reduce irradiance with heat absorbing glass being examples. The design considered barrier free access for wheelchairs, incorporating slopes and disabled toilets and guest rooms.
  • Senayan Square's sustainability and investment viability were enhanced by the provision of back-up power generators at all buildings, high capacity water supply tanks, bomb-blast protection features and long-term maintenance plans among other measures.
  • Retail tenants employed some 5,150 people and office tower tenants, 70 or so in number, employed another 9,200. The management company operating the facilities employed 750 people directly and 1,050 indirectly by outsourcing work. 560 jobs were created at the hotel. Overall, more than 16,700 people were employed at Senayan Square.

Thilawa SEZ Zone A Development Project (Myanmar)
Development of Myanmar's First Special Economic Zone (SEZ)

Project overview

  • Thilawa SEZ is a large-scale industrial park development project under the collaboration between private sectors and public sectors of both Japan and Myanmar. Out of total planned area 2,400ha, the early development area 400ha was developed as Zone A.
  • In this project, PENTA-OCEAN CONSTRUCTION CO., LTD. constructed 326ha industrial park area under EPC/Turnkey contract.
  • Phase 1 area was opened in September 2015. The opening supports many Japanese companies expanding business into Myanmar also greatly contributes to the economic growth in Myanmar.

Data

Construction period: Between February 2014 and October 2016
Client: Myanmar Japan Thilawa Development Ltd.
Applicant: Penta-Ocean Construction Co., Ltd. (Design-Build)
Relevant companies
Developer: Myanmar Japan Thilawa Development Ltd.
(Shares: Japanese private sector 39%, JICA 10%, Myanmar private sector 41%, Myanmar government 10%)
Contractor: Penta-Suntac Partnership

Evaluation points

  • This project is a symbolic project, which was promoted under close cooperation between public and private sectors both from Japan and Myanmar including 39% of its funding came from Japanese private companies and 10% of its funding came from JICA.
  • High quality and environment friendly infrastructures were developed adopting Japanese standard such as seismic design、flood prevention measures and low-running-cost plants for water purification and sewage treatment.
  • The construction was substantially completed on time, in spite of severe natural conditions, such as maximum rainfall of 800mm/month in a half-year rainy season, with well planned countermeasures including temporary drainage and access road and strict construction schedule management among local engineers and subcontractors. On-time delivery of the project contributes to timely set up of investors' business planning.
  • During the construction, maximum 1,300 workers were employed daily. Other than that, factories, logistics facilities, and commercial facilities located in Thilawa SEZ created large number of job opportunities for locals. Also, the project enhanced legal compliance in Myanmar by conducting compliance training sessions by the Contractor, as well as the Anti-bribery policy initiated by the One-Stop Service Center in Thilawa SEZ Management Committee.

Neak Loeung Bridge Construction Project (Cambodia)
Japanese Technology Connecting the Main Artery of Southeast Asia

Project overview

  • Neak Loeung Bridge is a 2.2km bridge over Mekong River, and a part of National Road No.1, which is a part of Asian Highway and the 2nd East-West Economic Corridor that connects Vietnam and Thailand via Phnom Penh, the capital or Cambodia.
  • Before the construction, the river could only be crossed by toll ferries, forcing the passengers to stand by for several hours during rush hours. However, the completion of the bridge made it possible to cross the river fast, free of charge, regardless of time including night time.
  • Therefore, the bridge made it possible to cross Mekong River, which used to be the logistic bottleneck of the road, fast and safe which lead to economic development of not only Southeast Asia but also Asia overall.

Data

Construction period: From January 2011 to March 2015
Client: The Ministry of Public Works and Transport, Cambodia
Applicant: Chodai Co., Ltd, (Design, construction supervision, etc.)
Relevant companies
Design: Chodai Co., Ltd., Oriental Consultants Global Co., Ltd.
Construction : Sumitomo Mitsui Construction Co., Ltd.

Evaluation points

  • The long span bridge, which vessels as large as 5,000t could pass under, was designed and constructed by using sophisticated technology of Japanese companies.
  • In designing the approach bridge on the sandbank, revetment construction was avoided due to high cost. But instead, the foundation was designed taking future erosion of the sandbank into account, as well as ensuring durability and resilience against changes in natural environment.
  • In spite of suspension on the construction due to an explosion of unexploded ordnance, it completed within the original construction period through efforts including use of larger Form Traveler for main girder and prefabrication of Re-bar cage.
  • The project created employment of up to 1,000 locals per day. Among them were new graduates from local universities, contributing to raising local engineers.
  • The bridge was named "Tsubasa Bashi (Spien Tsubasa)", and was also adopted to the design of Cambodian riel notes. The project is now recognized as the symbol of Japan-Cambodia friendship.

Pahang Selangor Raw Water Transfer Tunnel Project (Malaysia)
The Longest High-Quality Tunnel in Southeast Asia - A Tunnel Hydrating Cities

Project overview

  • The population of the Malaysian capital Kuala Lumpur and the Selangor state has been increasing year by year. The population is said to reach approximately 10 million in 2020. However, the cities has a big challenge in securing daily-life/industrial-use water.
  • To address this urgent issue, this tunnel-construction project was implemented. The tunnel transverses the Malay Peninsula spanning between the neighboring.
    Pahang and Selangor and piercing the Titiwangsa Mountain Range. The tunnel has a diameter of 5.2m and a raw water transfer capacity of 1.89 million ㎥per day.
  • The tunnel is a rare long tunnel worldwide; the length of the tunnel is 44.6km, which is the longest in Southeast Asia; the maximum earth-covering depth is 1,246m.

Data

Construction period: Between June 2009 and March 2015
Orderer: The Ministry of Energy, Green Technology and Water
Applicant: Shimizu Corp. (Construction)
Relevant companies
Design: Tokyo Electric Power Services Co., Ltd., SMEC, SMHB Sdn. Bhd.
Construction: JV of Shimizu Corp., Nishimatsu Construction Co., Ltd., UEMB and IJM

Evaluation points

  • In the project, a tunnel with a mild falling gradient in a mountain range of 1500m in height was excavated, making pumping installations on the downstream side unnecessary. At the same time, the project took operational costs into account, achieving high-quality infrastructure which focuses on its life-cycle.
  • Although the overall length of tunnel excavation was long. 44.6km, high-level piercing system was secured thanks to highly precise measurement, which uses GPS, precision measurement, and others as well as technical strengths of Japanese companies.
  • This project adopted construction techniques, which are unique to Japan. These techniques were introduced at international meetings including the World Tunnel Congress and other conferences, and these techniques were highly evaluated. Malaysian construction standards for tunnels adopted construction cases of the project.
  • Approximately 1,000 staffs and workers from up to 12 countries engaged in this project. After the completion of the project, many of them are now actively working in subway-construction projects in Kuala Lumpur and Southeast Asia. In addition, the construction was conducted by a JV with a local company. Through the JV, tunnel-construction technology and know-hows, which are owned by Japanese companies, were transferred to the partners.

Hamad International Airport (Qatar)
A Hub Airport in Middle East - the World's Largest Class

Project overview

  • The construction of the world's largest class new airport is a national project of Qatar government, aiming to make the airport •a hub airport in Middle East". Of the whole construction, this project covers the construction of passenger-terminal area, which accommodates 24million passengers annually.
  • The structure of the main terminal building is a state of the art construction, which is supported by wave-shaped columns. A behemoth project which construct a passenger-terminal with 5 floors above ground and with total floor area of approximately 0.49million ㎡.
  • The project was awarded with "Best Airport in the Middle East" (2016) and "5-star Airport" (2017). Qatar government aimed to grow out of oil-dependent economy to achieve "economic-structure transformation which incorporates tourism and research and development". Construction of the airport contributed to achievement of that goal.

Data

Construction period: Between March 2006 and March 2013
Orderer: New Doha International Airport Steering Committee (NDIA)
Applicant: Taisei Corp. (Construction)
Relevant companies
Construction: Taisei Corp.-TAV Sky Oryx joint venture (SOJV)
CM: Overseas Bechtel, Inc.
Design consultant: HOK

Evaluation points

  • Know-hows that Japanese companies had accumulated in Japan and overseas were utilized to propose changes in column structure from RC to CFT. With the change, workability was significantly improved while cutting costs, to achieve a 160m arch which constitutes a large space.
  • Regarding construction, challenging works, which use specifically shaped huge members, were safely completed with the use of high-level and precise stress analyses and high-level precision management with the use of 3-D measuring equipment, which had been made in Japan.
  • Although significant facility-wide design revisions including changes in lounge areas had been made. Taisei as a Japanese general contractor, utilized experiences in airport building and high-level construction-control technology to address such revisions without stopping construction thanks to countermeasures including support from its design department.
  • Under a challenging environment, where temperature is over 40℃ during summer, the project attracted at least 22,000 multinational workers from 40 countries. In this highly challenging large-scale project, various attempts were incorporated to consider working environments.

Bosporus Rail Tube Crossing Project (Turkey)
A Dream of the Turkish People Spanning 150 Years

Project overview

  • Bosporus Rail Tube Crossing Project is a Turkish national project of great importance realizing a dream of the Turkish people spanning 150 years, which aimed to make Istanbul "a junction connecting Asia to Europe." In this project, tunnels, which transverse the Bosporus, were constructed to connect the European- and Asian-sides with subways.
  • In this large project with a total length of 13.6km, the following constructions were completed: a submerged tunnel of approximately 1.4km, which transverses the strait; a shield tunnel of approximately 9.5km; in addition, 3 subway stations and one ground station.
  • Thanks to the opening of the subways, the travel time which had been required 30 minutes to cross the Bosporus by a ferry was shortened to approximately 4 minutes by the subway, resulting in dramatically improved connectivity within the city.

Data

Construction period: Between August 2004 and October 2014
Orderer: Republic of Turkey Ministry of Transport. Maritime and Communications
Applicant: Oriental Consultants Global Co., Ltd.
(project management) Taisei Corp. (EPC)
Relevant companies
Project management: AVRASYA (Oriental Consultants Global Co., Ltd., YükselProje, Japan International Consultants for Transportation Co., Ltd.)
EPC: JV of Taisei, Gama. And Nurol

Evaluation points

  • A submerged tunnel was constructed at a water depth of 60m. which is the world deepest construction point. The water level difference between the Black Sea and the Sea of Marmara, wind direction, and other factors result in drastically transforming ocean currents. And, due to the drastically transforming currents, directions of upper- and lower- currents become different. Although the submerged tunnel construction of sunken tunnel elements under such conditions was extremely challenging, this project was achieved with the use of high-level techniques of Japanese companies.
  • The attempt to directly connect a shield tunnel with sunken tunnel elements was the world's first. However, a new construction method, which maintains robust cut off performance under high water pressure, was developed to achieve highly safe and precise construction of the junction.
  • In Istanbul, a city with a history of at least 2000 years, there is an antiquity layer under the ground and clusters of historical buildings on the ground. In such city, subway-station construction had to be proceeded while paying sensitive cares in excavation and protection of the buried cultural properties. Under such difficult conditions, the construction was completed within the contract construction period and the Bosporus-traversing part was opened.
  • In the project, a large number of locals were employed: in the submerged tunnel construction, up to 600 locals, in the drilling works for the station areas, up to 1000 locals were employed. In addition, this project regularly employed approximately 30 local engineers to transfer technologies associated with the submerged tunneling method, which had been incorporated for the first time in Turkey, and other methods.

Marina Coastal Expressway Contract 485 (Singapore)
The first-ever underground tunnel in Singapore


• In this project the following method was adopted: 1. Temporary cofferdam, which was made of steel pipe piles, were installed along the both sides of the planned tunnel line in the sea. 2. A The space between the two pipe pile walls was reclaimed with sand to make the working platform for ground improvement 3. Cut and cover excavation method was used for tunnel construction.
• The marina barrage exists near this construction area. Therefore, during the construction, care was taken not lo inhibit the discharge from the marina barrage. To ensure the above is achieved, construction process was divided into 2 stages, Stage 1 and 2.

Project overview

  • Marina Coastal Expressway Contract 485 was a part of a construction project for Marina Coastal Expressway (MCE), a highway of approximately 5.3km in total length.
    The project aimed to improve ground networking to address projected future increases in traffic and to re-develop a vacant area after the removal of the existing highway.
  • This project (contract 485), which covered a total length of 700 meters and a width of approx. 55 meters, workers constructed an underground tunnel highway with five lanes each side, making it the largest in Singapore. A roughly 420-meter span of the construction area became Singapore’s first undersea tunnel.
  • Workers created the same conditions as on land by temporarily closing off the portion of the construction area at sea using steel pipe sheet piles and filling the interior with sand. They then improved the soft ground, and built the tunnel using the open cut method. The project took advantage of Japan’s advanced ground improvement technologies and reclamation technologies.

Data

Construction period: October 2008 to June 2013
Owner: Land Transport Authority of Singapore (LTA)
Applicant: PENTA-OCEAN CONSTRUCTION CO., LTD

Evaluation points

  • At the joint between steel pipe piles of the cofferdam, high-quality, Japanese-made material was used to ensure excellent watertight performance. For the tunnel structure, Penta-Ocean's rich know-hows and high-level technologies were actively utilized. For example, accurate temperature stress analyses and highly watertight concrete were used. With the tunnel structure, high standards to prevent leaking were achieved.
  • After completion of construction, it was necessary to pull out all of the steel pipes used to close off the portion at sea, and using the world’s largest vibro hammer at the time, workers succeeded in pulling out pieces of steel 1.4 meters in diameter that had been in use for more than two years, which was a task that had never before been accomplished anywhere in the world.
  • To prevent silty water from flowing into the neighboring reservoirs, highly reliable Japanese-made silt curtain for silt containment were placed and water contamination by silt was prevented. A Singaporean government agency, which manages reservoirs, promoted this method as a model construction site ; the construction method was highly evaluated.

Mitsui Outlet Park in Kuala Lumpur International Airport (Sepang, Malaysia)
Where Luxuries Always Become Affordable

Project overview

  • Mitsui Real Estate Development opened the first authentic outlet mall in Malaysia within the site of Kuala Lumpur International Airport.
  • In the first phase, 130 stores moved in the outlet mall and in the second phase, approximately 70 stores moved in there in February 2018. Ultimately, it will become the largest outlet mall in Southeast Asia with about 250 stores in an overall retail area of approximately 44,000㎡.
  • Malaysian government devised Aeropolis Project, which sets Kuala Lumpur International Airport as a hub airport in Southeast Asia and which organizes facilities which have high affinity to airport facilities including leisure/shopping/entertainment spots, logistics centers, and hotels in a comprehensive manner. This project is the first project among the Aeropolis Project.

Data

Construction period:
1st Phase: Between January 2014 and February 2015
2nd Phase: Between November 2016 and November 2017
Orderer: MFMA DEVELOPMENT SDN.BHD.
(Stake: Mitsui Real Estate Development Co., Ltd. =70%, Malaysia Airports Holdings Bhd.=30%)
Applicant: Mitsui Real Estate Development Co., Ltd. (Orderer)
Relevant companies
Design: Nakano Construction SDN.BHD,
Construction: Nakano Construction SDN.BHD.

Evaluation points

  • Since Mitsui's excellent track records as a Japanese company in commercial-facility development/operation/leasing were highly evaluated, Mitsui was awarded the contract beating many competitors. Mitsui fully utilized its know-hows, which the company accumulated in Japan, in the project, resulting in a high evaluation from local communities.
  • The project created approximately 3,000 employment including staff members working at tenants and those who engage in building management on a continuous basis, contributing to local-economy activation with the use of private funds.
  • Japanese staff members were dispatched to the operator to transfer know-hows on operation/leasing for commercial facilities to local staff, contributing to local-business development.
  • Barrier-free design for overall facilities was also introduced. For example, parking space dedicated for persons using wheelchairs, slopes, Braille blocks, and other facilities were introduced. Mitsui Outlet Park functions as a place which offers excellent consumer life for a wide range of Malaysian and non-Malaysian customers.

1-70 Twin Tunnels Widening Project (Colorado, U.S.)
Exertion of Technological Strengths with the Use of Advantages of CM/GC

※CM/GC is a contract method which proceeds with in the following manner: A contractor participates in a project from the designing stage and provides design advices and construction-period/cost information in terms of constructability (construction risks) to an client. Through the participation, the constructor’s know-hows are incorporated into the project. Therefore, reductions in the frequencies of design reworkings, early cost recognition, partial construction initiation, and avoidance of troubles during construction are expected. In the United States, operational rules differ for each orderer.

Project overview

  • This project aims to alleviate traffic jam by expanding the arterial expressway, which connects Denver, the largest city of Colorado, to Rocky Mountain ski resorts, from a 2-lane road to a 3 lane road in each direction.
  • This project, as the 1st phase of 1-70 Twin Tunnels Widening Construction, widened a road of approximately 4km in total length including mountain-tunnel sections of approximately 240m in total length.
  • The construction are a was located at an altitude of 2,500m and had severe natural conditions, in which snow fell for 8 months in one year. In addition to such geographical conditions, stakeholders strongly requested that the tunnels would be allowed to close only during the off­season for the ski resorts between April and December. Under such conditions, this project was required to be completed in a short duration, making this project further very challenging.

Data

Construction period: Between April 2012 and September 2016 (including a period of pre-construction service)
Client: Colorado Department of Transportation (Including pre-control service)
Applicant: Obayashi Corp. (CM/GC)
Design: WS Atkins plc
Construction: Kraemer-Obayashi JV
(Kraemer North America, LLC is a subsidiary of Obayashi Corp. in the U.S.)

Evaluation points

  • Obayashi maximally utilized advantages of the CM/GC method to succeed in construction-cost reduction, construction-period shortening, as well as quality improvement through a method to improve constructability, which was proposed on the pre-construction stage.
  • The high standard of performance was provided by the synergy of Kraemer, having the ability to attract local workers and know-hows as a local company as well as JV partner, with Obayashi having advanced tunneling technologies of Japan.
  • Most workers were employed via local labor unions. In addition, construction works including pavement and hauling operations were done by local small and medium sized companies, contributing to employment creation for local workers. Although many workers had only limited experience in construction, education and training were offered and accident prevention was eagerly pursued. As a result, the construction was completed without any accidents requiring time off from work throughout the construction period.
  • Obayashi, as a CM/GC provider, participated in various meetings with local communities during the pre-construction stage. The company recognized stakeholders' concerns and requests at the meeting. Then, the company reflected such concerns and requests in the construction plans to meet locals' expectations, resulting in a high appreciation from locals.

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